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Signmaking

 

Lincoln Logs ... J.D. Isles writes about happenings in his sign shop. He shares techniques and his thoughts about the sign business, CNC and software. J.D.'s Lincoln Sign Company is in Lincoln NH, where he builds signs between runs down the ski slopes. [Go to J.D.'s Lincoln Logs]

Visit ShopBot FOR FREE at ISA International Sign Expo 2010!

 

Set Your Sights on ISA International Sign Expo 2010, compliments of ShopBot.

We'll have our PRSalpha BT32 Buddy on display, and ShopBot staff and sign-industry experts will be available by to answer all of your questions. Be sure to visit us in Booth #1890.

We're looking out for you and your sign business. Join us in Orlando, FL, April 8-10, 2010, where 18,000 sign industry professionals will gather at the ISA International Sign Expo. You'll find everything you need to succeed and you won't want to miss a thing including:

 

• The latest in sign industry machinery, materials and methods!

• ISA's New Product Showcase, Green Product Showcase and a packed exhibit hall.

• Expert Education
• The ISA International Sign Academy offers more than 60 education sessions. Register early for the JumpStart, WorkSmart or Genius packages and reserve your seat for the sessions of your choice!

• Exciting Networking Events

• Mix and mingle with friends and colleagues at the Custom/National Networking Event, the Keynote Luncheon, the Global Sign Forum, the SSSC/ISA Golf Tournament and many others.

 

As a valued ShopBotter or soon-to-be ShopBotter, we’re inviting you to attend ISA International Sign Expo 2010 for FREE!

Register for FREE today by clicking HERE and using the special discount code BOT.

 For more show information, visit www.signexpo.org.

The largest sign show in the world never fails to make you look! See you in Orlando.


    

 

 

CNC in the Sign Shop

ShopBot CNCs are used in sign making for 3D carving, V-bit carving, profile contouring, fluting and engraving - in wood, foam, plastic and aluminum. Sign makers can now take full advantage of the CNC process by cutting their own channel letter components, frames, posts and borders in-house.

Going 3D

A CNC router has become the tool of choice for sign makers moving beyond printers and vinyl cutters. These tools, linked to sign design software, have become the central component of many shops, small and large. ShopBot has led the way in making CNC affordable for small shops, and the ease of integration of our tools into your design and production operations is unequaled.

Full 3D cutting capabilities allow cutting and machining of practically anything, allowing your company to offer a distinctive look not possible with conventional sandblasted designs. Furthermore, if you do create sandblasted signs, you can cut the sign blank & lightly engrave the sign surface for easy alignment of your masking material using the same vector artwork used to cut the mask.

[Click here to learn about adding 3D carving to your CNC Sign Work.]

Sign making Software

A CNC router also allows you to create your own prismatic and isoformed letters, giving you complete control over lead times and the design process.  Sign makers are no longer limited in the scale of their signs by the mechanical limits of their CNC.  A number of CAD/CAM packages are now available that let you panel or slice any 2D or 3D project into manageable components that can be machined with a few clicks of the mouse.  Advanced nesting capabilities also help you to save on material waste and boost profits.

Some of the sign makers using ShopBots

Blue Ridge Fabrication, Larry & Jessica Holbrook - Jasper, GA
www.blueridgefabrication.com, Nationwide Providers of Custom CNC Routed & Sandblasted HDU Signs.

Salt Water Workshop, Jim Shula - Buxton, ME
www.SaltWaterWorkshop.com, Designs and cuts carved signs and CNC-routed parts for businesses and individuals in Maine and beyond.

Balch Signs, The Balches - Malta, NY
www.balchsigns.com, Dimensional and carved signage, decals, shirts and banners.

Chapman Design Studio, Raymond Chapman - Temple, TX
ChapmanStudio@sbcglobal.net, Award winning dimensional signs. See articles about Ray in Features > ShopBotters In the News.

Lincoln Sign Company, J.D. Iles - Lincoln, NH
www.lincolnsign.com, Wooden Carved, Dimensional & Sandblasted Signs for all of New England and Beyond

SignsAlive.net, Mark Di Saverio - Titusville, FL
www.signsalive.net, Custom carved dimensional wood and high-density urethane foam signage and also engraving on plastic and metal

Norman Sign Company, Joe Crumley - Norman, OK
www.normansignco.com, Quality Signage

Express Sign Works, Andy Newcomb - Indian Trail, NC
5803 West Highway 74, 28079, Sign shop that has just added CNC cutting to sign making capabilities

West Coast Sign Company, Erik Gastelum - San Diego, CA
www.westcoastsignco.com, Specialists in Electric Signs and Banners

 

Please contact us if you would like to be added to this page

A Recommended Sign making System

Hardware:  
A PRSalpha 96-60 (standard 4x8 sheet size) works well for most sign shops.  Because a lot of sign cutting is usually in foam, there is usually not a need for a spindle in terms of power - a router is adequate.  However, depending on how much of the day the ShopBot will be running and how many workers will be in the environment, a spindle may be preferable because it is considerably quieter than a router (see router vs spindle).  So, we've put a 2.25hp spindle in our recommended sign package.  The second question a sign maker faces is the hold-down system.  If most work will be carving the surface and not cutting pieces out, then simple fixturing, perhaps with vacuum from a shop vacuum or venturi vacuum, will probably be all that is needed.  If cutting out a variety of shapes of pieces is anticipated, then the option of a universal vacuum hold-down system should be considered.

Software:  
You can make high quality signs with the PartWorks software that is included with your ShopBot.  This software will V-carve any font as well as arbitrary shapes in the way that professional sign production requires. Our software does not include 3D modeling tools, but does allow importing 3-D carvings into a sign project. If in addition to these capabilities, you need to do complex nesting of parts in large project, we recommend ArtCAM Insignia. For doing your own modeling for 3D carving, Delcam's ArtCAM Pro and Vectric's Aspire are software packages of choice to add to your CNC tool package.  We also recommend one of the two Vector Mega Art collections as a great source of line-drawn clip art that has clean vectors, ready for use in CNC cutting. [See Software Page][See Software Comparison Table]
 

Complete Sign maker's System:                   

     PRSalpha 96x60 ShopBot
         - Includes steel and extruded aluminum table (96x60)
         - Includes ShopBot Control System Software & ShopBot PartWorks Design Software
         - Includes Z-zero Plate & XY Proximity Switches
     2.2hp Spindle (priced as 230v, 3phase, HSD)
     Starter Bit Kit (8 useful cutters to get you started; for spindle or router)
     Vector Mega ClipArt Collection (thousands of clean clips to enhance signs; 1 of 3 vols)


Sign System Price = $21,134


Upgrade to a 4hp Spindle (priced as 230v, 3phase, HSD); add $400
ArtCam Insignia Software; add $3,000
ArtCam Pro Software; add $7,500
Aspire Software; add $1,445
16.9hp Vacuum Hold-down system (priced as 230v 3-phase, regen blower); add $6,495
1.5hp Delta Dust Collector; add $1,200

[If you're on a real budget, read 'Reducing Costs of your CNC system']

[Click here for a detailed, printable, PDF version of ShopBot's current price list]

ShopBot Resources for Woodworkers

     Talk ShopBot Forum
     ShopBot CNC Resource Links

Web Resources for Woodworkers

     SignWeb
     SignSearch

Business Resources for Woodworkers

     Sign & Digital Graphics:  http://wwwsignbusinessmag.com
     Sign Builder Illustrated:   http://www.signshop.com
     Signs Canada:  http://www.signscanada.com/
     Signs Now:   http://www.signsnow.com
     Signs of the Times:  http://www.stmediagroup.com
     SignCraft Magazine:  http://www.signcraft.com 


     

Please contact us if you would like to be added to this page