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If you're a developer, experimenter, hobbyist, or potential OEM
customer ... you've found the right place. This page explains
various ShopBot CNC Control System modules and components for those
interested in creating or modifying their own tools or robots, or
for using our systems in manufacturing other products.
Developers/Integrators ... ShopBot control systems have been
used to implement a number of different types of automation
equipment.
The systems are highly configurable making available 1 to 5 axes of
simultaneous motion with software control. ShopBot
software can run in the background behind your custom interface.
Feel free to download our software and study the examples of custom
controls in the
"For Developers" folder.
OEMs ... ShopBot has provided OEM robotic control for several
manufacturers, from resin-dispensing to ice-carving. We can provide
an affordable, high-performance control, or control and drive system
for most robotic applications. |
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Experimenters and CNC Hobbyists ... Well, we built CNCs
ourselves and enjoyed doing it. And, for a while we sold kits for
the adventurous (see our History).
But the reality is that in this day of affordable CNC (be it a
ShopBot or another tool), the build-it-yourself approach is only for
a select few. If you really get off on building your own tools, then
yes ... give it a go. But, if your time is valuable and you
really want a CNC to help make other stuff, then you are probably
better off buying a complete tool that's ready to go to work for you.
If you are one of those select few who wants to build your own, great! We empathize and
appreciate you. Consider using one of our Control Systems as the
core component of your CNC or robotic project. As described below,
we offer several different types and levels of solution, in each
case getting you started with proven but highly flexible software
and control components.
Upgrading Older (non-ShopBot) CNCs ... Many older CNC tools
still have excellent mechanical components, though their motion
and control systems may have become outdated. ShopBot Control Systems
can provide a very affordable upgrade alternative for these tools.
There will be some work required to bracket and adapt motors to
your existing tool, but once the mechanical link is made, you are
ready for high-performance cutting and machining.
Upgrading Older ShopBots ... We try to make improvements and
advances in our controls available for all ShopBots. Our latest
software is always
available for free download from this website and we encourage ShopBotters to keep current. We are always adding new features and,
of course, do our best to get any bugs quickly repaired.
The Control System components described below can also be used to
upgrade older ShopBot tools for improved performance. Modules
particularly appropriate for upgrades are indicated below. Because
existing ShopBot owners already own a license to the Control System
software, and because we are usually able to re-use the existing
control board, we offer a $250 rebate on purchases of upgrade
systems when the old control board is returned.
Overview of
ShopBot CNC Controls and Drive Systems
ShopBot’s Control and Drive Systems are modular. The
diagram below lays out the basic components and provides a way of
thinking and a set of standard names for components of our CNC systems.
ShopBot CNC Controls and
Drive System. By this term we mean the
whole CNC motion production system; this is what we provide with a
CNC tool.
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ShopBot Control System
refers to the CNC intelligence and basic software control system.
This includes the ShopBot Control Software that is running on a PC,
its connection to the Controller Card, the Controller Card, and the
software on the card. The
components are linked in a system that generates motion
profiles, encodes and transfers them to the outboard device, where
the information is translated into “step & direction” instructions
that directly produce action. Step and direction information can be
used to activate many types of generic, motion-production drivers or
devices. Thus the “ShopBot Control System” is the smallest chunk of
ShopBot Control stuff that can actually used by a developer or OEM.
The ShopBot Control Software, the Connection,
and the Controller Card and Software are each individual parts.
They fit into the system, have value, and can be sold separately but
none has any operational capability without all of the others.
Note that while the software is
available freely for download from our website, only owners of tools
or Control Systems actually own a ShopBot software license. 1 ShopBot
Control System = 1
software license. In effect, this license is represented by the
Controller Card because it contains all the circuitry and software
for decoding information sent to the Control Box. Controller Cards
for various systems are conceptually interchangeable, though they do
come in several specific variations.
Interface Board.
The Controller Card is fitted to some sort of
“Interface” Board to make the electrical connections available for
use. The Board can vary from something very simple, that basically
just has a few terminals, to a board with more capabilities such as our PRTalpha board that
provides a full, industrial-grade, CNC interface with safety
interlock, relays, isolation and protection circuits, etc. When we
put a Controller card together with an Interface Board, we call this
combined assembly a Control Board.
To create any kind of physical
CNC action, the system needs to additionally include some sort of
Motor Drivers and Motors. The Interface
Board is connected to the Motor Drivers by Driver Connectors
and then the Motor Drivers are connected to the Motors by
Motor Cables. Depending on the system, the Motor Drivers may
be on the same physical interface board (see PRT systems below). Our Control Box
contains/houses/protects the Controller Card, Interface Board, and
Motor Drivers.
ShopBot Control and Drive Systems
We provide a variety of Control and Drive systems
that are available to developers, OEMs, and general experimenters. They
range from very basic controllers to full blown CNC systems ready to
mount or retrofit to machines. The diagram below provides an outline of
these systems.
[Enlarge]
[Enlarge]
Systems and Pricing
Systems components and Pricing below are illustrative. Please
contact ShopBot's Development Group for a quote on a system to your specifications.
Quantity pricing is available to OEMs.
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ShopBot Control System Software and Controller Card (Common to all
systems).
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Software and Controller card supporting simultaneous, 5-axis,
interpolated motion
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Step rates to 30K steps/sec with
USB interface; to 40K steps/sec with hi-speed serial interface; step
and direction signals
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8 programmable inputs; 8
programmable outputs
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All systems come with complete
ShopBot Control system software (See description for full details;
download software and evaluate to appreciate our advanced but
easily-operated, CNC
interface)
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Control Card requires 5V, DC power
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ShopBot's PartWorks Suite CAD/CAM
design software is optionally available with purchase of a system
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ShopBot Control System with Controller and Simple Interface
Board.
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This system offers the most basic way to take advantage of
ShopBot Controls. For experimenter, hobbyist, or OEM wanting to
create their own interface.
(#15301) ShopBot Control System with Controller and Simple Breakout
Board; PRICE $545.00
*Available in 4th quarter 2006.
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ShopBot Control System with Controller and Basic CNC
Interface Board.
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This basic CNC (#001646) interface board (PRT v4) has connectors for Inputs and
Outputs (optically-isolated) as well as header connections for
cabling motor drivers. Good for controlling existing step and
direction drivers. ShopBot will also package PRTalpha, closed-loop,
stepper drivers, motors and cables with this system.
(#15303) ShopBot Control System with Controller and Basic CNC Board
(v4); PRICE $645.00
*Available in 4th quarter 2006.
[This is an excellent combination for running an existing
driver-motor system. For developers, this system is available with 4, PRTalpha drivers,
motors, and cables; add $2,800.00]
There are two additional variations of this system. The PRTstandard
(v3) (#001202) board provides 5, ShopBot stepper drivers built into the interface
board. The drivers
are 1/4 stepping, 1.5A, 40v. Wago connectors are used for motor
output. This is the interface and driver board used for our PRTstandard
tools.
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(#15302) ShopBot Control System with Controller and PRT Standard
Board (v3); PRICE $745.00 |
The new PRT (v4g) board (#001647) includes 4, Geckodrive stepper drivers
mounted on the board. This board provides a very complete CNC
solution, ready to attach to motors with Wago connector on board.
This board is optionally available with a power supply and mounted in a PC
case. This board is a drop-in replacement for PRT v3
boards, offering higher microstep resolution and operating speeds.
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(#15304) ShopBot Control System with Controller and PRT (v4g) Board; PRICE $1,045.00
[without Geckodrives; PRICE $645.00]
[(#15314) In PC case with 48v Power Supply; PRICE $1,295.00]
*Both available in 4th quarter 2006.
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ShopBot Control System with Controller and
Industrial CNC Interface Board.
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These systems offer components of our high
performance PRTalpha CNC. The #001523 board is an industrial control
with full safety-interlock relays, driver fault integration, spindle
controls. We can provide these systems at any level of build-out
from just the board, to the Control Box (sealed, custom aluminum enclosure with heatsinks) with contactors and power supplies, to the
full PRTalpha driver and advanced, closed-loop steppers that provide
incredible performance and reliability.
(#15305) ShopBot Control System with Controller and Industrial CNC
Board; PRICE $795.00
[For developers, this system is available with 4 PRTalpha drivers,
motors, and cables; add $2,800.00]
(#15306) ShopBot Control System with Controller and Industrial CNC
Board and sealed Industrial Control Box. Control box includes double
redundant contactors for spindle and drivers, e-stop, mains
disconnect, and full wiring panel; PRICE $3,195.00
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(#15307) Full ShopBot Control System with Controller and Industrial CNC Board, sealed Industrial Control Box, and 4, PRTalpha drivers,
motors, and cables. Control box includes double redundant contactors
for spindle and drivers, e-stop, mains disconnect, and full wiring
panel. This system is ready to attach to an CNC machine and run;
PRICE $5,895.00
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Additional motors, drives, and various cabling components available
for all systems.
All systems available as upgrades for current ShopBot owners. For
upgrades, $250.00 rebate will be paid on return of current control
board.
PartWorks and
PartWorks3D design software available with each system.
Add $400.00
*Except where indicated, all systems are currently available. |
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